4月27日,中(zhong)華(hua)全(quan)國(guo)(guo)總工會發布關于表彰2021年全(quan)國(guo)(guo)五一勞動獎和全(quan)國(guo)(guo)工人先鋒號的決定,安(an)徽叉(cha)車集(ji)團(tuan)核心(xin)控(kong)股(gu)子(zi)公司(si)(si)安(an)徽合力股(gu)份有(you)限公司(si)(si)橋箱事業部(bu)數控(kong)車工班榮獲“全(quan)國(guo)(guo)工人先鋒號”榮譽。
用工(gong)匠(jiang)精神 打造先鋒隊(dui)伍
安(an)徽(hui)叉車(che)集團核心控(kong)(kong)股(gu)子公司(si)安(an)徽(hui)合力股(gu)份(fen)有(you)限公司(si)橋(qiao)箱事業部(bu)數控(kong)(kong)車(che)工(gong)(gong)班(ban)(ban)成立(li)于2005年,是(shi)公司(si)一(yi)支重要的(de)(de)(de)骨干生產隊伍。班(ban)(ban)組現有(you)18人,其中黨(dang)員3名、本科(ke)5人、高級工(gong)(gong)人技(ji)師1名、工(gong)(gong)人技(ji)師5名。班(ban)(ban)組主要承擔1-10噸叉車(che)變速箱散件及(ji)裝載(zai)機、牽引車(che)等重要零部(bu)件的(de)(de)(de)車(che)銑加工(gong)(gong),擁有(you)先進的(de)(de)(de)高精度(du)數控(kong)(kong)加工(gong)(gong)設(she)備(bei)和(he)兩條數控(kong)(kong)自動(dong)化生產線。數年來,班(ban)(ban)組以“創一(yi)流工(gong)(gong)作業績”為主題,緊緊圍繞企業方針(zhen)目標,以“實時有(you)效(xiao)、追求卓越”的(de)(de)(de)管(guan)理理念,組織(zhi)開展各(ge)項(xiang)工(gong)(gong)作,成效(xiao)顯著(zhu),碩(shuo)果累累。
該(gai)班(ban)組(zu)(zu)(zu)先后榮獲(huo)“安(an)徽(hui)(hui)(hui)省(sheng)優(you)秀(xiu)班(ban)組(zu)(zu)(zu)”“全(quan)(quan)國女職(zhi)工(gong)建工(gong)立業標兵(bing)崗(gang)”“安(an)徽(hui)(hui)(hui)省(sheng)青年文明號”“全(quan)(quan)國機械工(gong)業優(you)秀(xiu)質量信(xin)得過(guo)班(ban)組(zu)(zu)(zu)”“安(an)徽(hui)(hui)(hui)省(sheng)模(mo)范班(ban)組(zu)(zu)(zu)”“安(an)徽(hui)(hui)(hui)省(sheng)青年安(an)全(quan)(quan)示范崗(gang)”“全(quan)(quan)國青年安(an)全(quan)(quan)示范崗(gang)”等稱號。前任班(ban)長董(dong)慧榮獲(huo)“全(quan)(quan)國勞動模(mo)范”“全(quan)(quan)國優(you)秀(xiu)班(ban)組(zu)(zu)(zu)長”“全(quan)(quan)國技術(shu)能手”“中華技能大(da)獎”“安(an)徽(hui)(hui)(hui)省(sheng)最美職(zhi)工(gong)”“安(an)徽(hui)(hui)(hui)省(sheng)江(jiang)淮(huai)杰出工(gong)匠”等榮譽,并享受國務院特殊津貼。現任班(ban)長熊麗榮獲(huo)“安(an)徽(hui)(hui)(hui)省(sheng)技術(shu)能手”“安(an)徽(hui)(hui)(hui)省(sheng)五一巾幗標兵(bing)”稱號等。
樹(shu)旗幟,建設學習(xi)型(xing)“先鋒號”。班組秉著用(yong)(yong)心工作,用(yong)(yong)心鉆研(yan)的(de)(de)理念,精(jing)(jing)益求(qiu)精(jing)(jing),開展(zhan)“每日(ri)一題”“崗位練(lian)兵”“導(dao)師帶(dai)徒”等活動,利(li)用(yong)(yong)起工余時(shi)間組織舉(ju)辦“微講(jiang)(jiang)堂(tang)”,選拔技術骨干輪流為青(qing)工傳授經驗,用(yong)(yong)多種形(xing)式生(sheng)動形(xing)象對機械(xie)加工中出現(xian)的(de)(de)困難點進行講(jiang)(jiang)解和指導(dao),努(nu)力使成員能在短的(de)(de)時(shi)間里掌(zhang)握崗位操(cao)作技能,組織班組成員積(ji)極(ji)開展(zhan)“小(xiao)(xiao)革新、小(xiao)(xiao)發明、小(xiao)(xiao)改(gai)造(zao)、小(xiao)(xiao)設計、小(xiao)(xiao)建議”活動,結合現(xian)場實際,通過分(fen)析、試驗、測量、論證,設計制(zhi)作模具(ju)、快速檢(jian)具(ju)和方便現(xian)場作業的(de)(de)工具(ju),提高生(sheng)產效率。
提(ti)(ti)質量,建(jian)設攻關型(xing)“先鋒號”。推(tui)廣CAXA軟件運(yun)用(yong),用(yong)自動編程代(dai)替手(shou)工(gong)編程,解決數(shu)控車(che)削橢圓(yuan)槽、圓(yuan)弧螺紋和非圓(yuan)曲(qu)線(xian)等異形零(ling)件加(jia)工(gong)問題,開展征集“金點子(zi)”活動,將經(jing)典案例、問題照(zhao)片,整理歸納輔(fu)助指導現場作業的《作業手(shou)冊》,改變部分隊員存在的習慣性(xing)陋習,要求自覺學習和嚴(yan)格遵守,開展多技能(neng)工(gong)的培養,切實提(ti)(ti)升業務技能(neng)。2019年,公(gong)司推(tui)進智能(neng)制造項(xiang)目,數(shu)控車(che)工(gong)班(ban)作為數(shu)控自動化(hua)項(xiang)目的第一(yi)個試點班(ban)組,班(ban)長帶領班(ban)組員工(gong)在方案設計、桁架機械手(shou)選型(xing)、自動化(hua)整體集成及生(sheng)產(chan)線(xian)布局等方面不斷優(you)化(hua)創新,五種產(chan)品(pin)加(jia)工(gong)優(you)化(hua),不僅破解了(le)技術瓶頸(jing),使生(sheng)產(chan)線(xian)提(ti)(ti)前(qian)投入使用(yong),還使生(sheng)產(chan)效率提(ti)(ti)高了(le)28%,一(yi)個工(gong)人可(ke)以同時操作5臺設備。
謀發展,建設創新型“先鋒號”。軸(zhou)(zhou)承架(jia)是3t機(ji)械變速箱(xiang)中重要(yao)零部(bu)件,產(chan)(chan)量(liang)大,需6道工(gong)(gong)序(xu),涉及數控車床(chuang)和磨(mo)床(chuang),產(chan)(chan)品(pin)精度(du)(du)高(表(biao)面粗糙度(du)(du)),在人(ren)工(gong)(gong)裝(zhuang)夾過程(cheng)中容(rong)易(yi)出現外徑跳(tiao)動,容(rong)易(yi)產(chan)(chan)生(sheng)不合格品(pin),對操作人(ren)員技能要(yao)求高,且人(ren)工(gong)(gong)上(shang)下料勞動強度(du)(du)大,尤其是磨(mo)床(chuang)工(gong)(gong)序(xu),當前已經成為(wei)生(sheng)產(chan)(chan)瓶頸工(gong)(gong)序(xu),2020年推進軸(zhou)(zhou)承架(jia)智(zhi)能制造項(xiang)目(mu),班長熊麗將軸(zhou)(zhou)承架(jia)產(chan)(chan)品(pin)原來的六(liu)道工(gong)(gong)序(xu)改為(wei)車、磨(mo)、銑三道工(gong)(gong)序(xu)一條生(sheng)產(chan)(chan)線加工(gong)(gong),實(shi)現了少人(ren)化自(zi)動加工(gong)(gong),自(zi)動化生(sheng)產(chan)(chan)線采用檢(jian)測系統(tong)實(shi)時控制產(chan)(chan)品(pin)質量(liang),梯形(xing)螺(luo)紋(wen)采取螺(luo)紋(wen)銑削加工(gong)(gong)的新方法,使生(sheng)產(chan)(chan)效(xiao)率提高了42%,提高經濟(ji)效(xiao)益120萬。2020年班組(zu)共完成工(gong)(gong)藝改進和新產(chan)(chan)品(pin)試(shi)制項(xiang)目(mu)達(da)130多(duo)項(xiang)。
技(ji)(ji)術工(gong)人隊伍是(shi)支撐中(zhong)國制造(zao)、中(zhong)國創造(zao)的重要力(li)量。安(an)徽合力(li)股份有限公司橋箱事業部數控車工(gong)班始終(zhong)秉(bing)承“以(yi)人為(wei)本(ben),以(yi)精(jing)品回報社會(hui)”的核(he)心價值觀,大力(li)弘揚勞模精(jing)神、勞動(dong)精(jing)神、工(gong)匠精(jing)神,激(ji)勵更多勞動(dong)者特(te)別是(shi)青年一代走技(ji)(ji)能(neng)成才、技(ji)(ji)能(neng)報國之路,致力(li)于(yu)培養(yang)更多高(gao)技(ji)(ji)能(neng)人才和大國工(gong)匠,助力(li)實現高(gao)質(zhi)量發展。